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Key Considerations for Diaphragm Accumulator Cleaning Procedures

When considering the cleaning procedure of a diaphragm accumulator, there are several key considerations that require special attention. The following is a detailed consideration of the cleaning procedure for diaphragm accumulators based on the information in the reference article:
Purpose of cleaning:
Remove solid particle pollutants from hydraulic fluids to ensure the normal operation of the accumulator and extend its service life.
Type of cleaning:
Physical cleaning: Remove surface dirt and impurities through physical methods such as wiping, rinsing, etc.
Chemical cleaning: Use specific cleaning agents or solvents to remove pollutants such as oil and scale that are difficult to physically remove.
Cleaning steps:
Preliminary emptying: First, empty the hydraulic fluid inside the accumulator to ensure that there is no residual liquid affecting the cleaning effect.
Disassembly: Depending on the design of the accumulator, it may be necessary to disassemble some components for thorough cleaning.
Cleaning: Use appropriate cleaning agents, water, and tools to clean the accumulator and its components.
Inspection: After cleaning, carefully inspect the accumulator and its components for damage or wear, and replace or repair if necessary.
Drying: Ensure that all components are completely dry before reinstallation to avoid corrosion or contamination caused by residual moisture.
Reassembly and filling: Reassemble the cleaned components and refill them with hydraulic fluid and gas according to the manufacturer’s recommendations.
Selection of cleaning agents:
Choose cleaning agents that are suitable for the accumulator material and working environment, and avoid using chemicals that may damage the material.
Cleaning cycle:
Develop an appropriate cleaning cycle based on the usage and working environment of the accumulator. For high pollution or high load working conditions, more frequent cleaning may be required.
Safety precautions:
When carrying out cleaning procedures, ensure compliance with all safety regulations and procedures, including wearing appropriate protective equipment, using correct tools and equipment, avoiding contact with harmful chemicals, etc.
Record and report:
Record all steps and results of the cleaning procedure, including the use of cleaning agents, cleaning time, and any issues found during inspection. This helps track the maintenance history and performance changes of the accumulator.
Professional maintenance:
If possible, delegate cleaning and maintenance work to experienced professionals or service providers. They can provide professional advice and services to ensure the optimal performance and reliability of the accumulator.
By following these key considerations, the cleaning process of the diaphragm accumulator can be ensured to be both effective and safe, thereby maintaining its optimal performance and extending its service life.

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